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QMY1200P/1300P/1500P Automated Die-slicing and Creasing Device(Entrance Guide Feeding with Stripping Device)
1. Specifications:
| Product | Device | QMY1200P | QMY1300P | QMY1500P |
| Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
| Min. Paper Measurement | mm | 400X410 | 400X410 | 540X400 |
| Max. Die-chopping Measurement | mm | 1180X760 | 1280X940 | 1480X1080 |
| Max. Speed | sh/h | -5500 | -5500 | -4500 |
| Max. Wor ept Pressure | T | three hundred | three hundred | three hundred |
| Max. Paper Thickness | mm | one-seven | 1-seven | 1-7 |
| Die-chopping Precision | mm | ±0.five | ±0.five | ±0.five |
| Whole Energy | KW | 32.five | 32.5 | 36.5 |
| All round Dimension | mm | 8600X4230X2350 | 9100X4530X2345 | 9600X4795X2400 |
two. Primary Characteristics:
one) The Bobst sort minimize structure can make the reducing system movement like a scissor, it will realize a complete and easier minimize.
two) Major worm equipment uses alloy copper materials, following the knowledgeable operator’s manual scraping treatment method and rigid standard tests, it can assures the driving parts 10 a long time daily life.
three) The primary chains adopt imported British Renold manufacturer, the variances of 10 chains are much less than .2mm.
four) The hook up among equipment box and driving shaft adopts sleeve and pin structure ensuring a strong connection.
a. Velocity:
The machine adopts frequency controller to achieve stepless pace acceleration which can reach to 5000 occasions for every hour. Throughout true creation, it can normally operate at 3600 to 4200 instances per hour in accordance to the good quality of the board. If the quality of the paper is good, a very good operator even can work the equipment at optimum speed.
b. Safety:
As it is revealed in the photograph of the equipment, the machine adopts rear element paper feeding technique which retains the operator away from the die-reducing portion. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing component with sensors and detectors at die-chopping portion to make sure that the device can not be started out when the die-chopping plate is at adjustment standing.
Aside from the sensors at die-cutting component, there are sensor or strategy switches at window portion to make the total device at checking position to ensure its basic safety.
c. Operation comfort:
There is Man-device interface put in in the control panel which will exhibits the basic safety standing of the machine as effectively as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to check the procedure standing at the shipping portion.
d. Main Buildings and Essential Materials Employed
1) 4 Primary Large Areas: They are: bottom station, shifting platform, higher platform and device wall. The bottom station is created of grey solid iron -HT 200 the transferring system is ductile iron – QT 42-ten and the machine wall is high quality A3 metal.
2) Main Generate:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a relocating set to make certain secure pressure out place which is not less than three hundred tons.
The content for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
e. Die-cutting and Creasing Part:
The travel is transferred by way of crank rod to pendulum which will bring the transferring platform to go up and down to attain die-lower and creasing purpose.
The pendulum is manufactured of high high quality ductile iron. The pendulum axis is done by induction harden with floor hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automatic die-reducing and creasing machine. In comparison with automatic die-chopping and creasing device which is used for cardboard die-reducing, this type of automatic die-chopping and creasing equipment is primarily utilized for corrugated board which demands considerably less strain for die-chopping, in this scenario very some producers have produced more compact width on the pendulum and smaller diameter on the pendulum shaft. We hold broader pendulum and bigger diameter on its shaft to make our machine final for a lengthier existence.
The die-chopping plate uses 7 mm 75 Crl plate which has much more hardness and lifestyle span than the manganese plate.
f. Board Conveying:
It adopts 3-cam intermittent positioning device to ensure the boarding conveying accurate and stable.
The device makes use of gripper bar sort with 12A long joints chain which is considerably less in fat and significantly less shock to the intermittent device beneath the precondition to ensure the toughness of the chain. The brand name of the chain is Renold U.K with higher specific and quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- gentle in excess weight and high in energy.
g. Electrical Portion
The electrical elements are designed and assembled according to the European CE normal and makes use of entire world vast identified model merchandise.
h. Installation of Die
The die mounting and dismounting adopts side withdrawing approaches which time preserving and simple for procedure.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is basic, handy and dependable.
i. Special Characters of Our Machine:
Clever And Specific Front Lay Style:
In comparison with the card board sheet, the corrugated board has more energy. If the corrugated board abnormally reaches to the entrance lay, it will hurt the front lay and the gripper bar when the entrance lay reaches to its optimum placement.
Typically the producers will set up sensors on this portion to end the device when the paper is fed abnormally to the entrance lay. However, when the machine is managing at the high pace, the inertia will bring the machine to operate for a while to make the entrance lay to its optimum level and then also injury the entrance lay and the gripper bar.
Our particular design is that when the abnormal board feeding transpires and being detected, the entrance lay can in no way reaches to its optimum position which makes totally free from entrance lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular design and style, so there is no picture to be proven listed here.
j. None-cease Accumulating unit
At the supply component, when the board is lower to be about 1 meter, the equipment will thrust
the die-minimize board pile out of the equipment shipping and delivery component so that it is straightforward for the operator to draw them to the selected spot with out the need of halting the device .
Paper pallet
k. Entrance-lead Feeding Element The device adopts patent engineering of entrance-guide feeding framework, which can properly avert and decrease damages to the floor of printed sheet. Equipped with strong blower, even paper is bending deformation, can feed paper smoothly.
- Stripping Part
a)The device is fifty percent striping which can strip off three – edge waste and center holes of the board.
b) There are upper chase, middle chase and lower chase where the male, elastic block and
female die are placed to strip off the squander.
Upper chase Middle chase Higher chase
3. Configurations:
| Title | Brand name and Origin | Remarks |
| Bearing | SKF Swiss | Crucial part |
| IKO Japan or HangZhou, China | Not crucial portion | |
| Chain | Renold U.K | Primary Chain ( Discrepancy of less than .2 mm for for every ten chains of machine chain size) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Photograph Electric powered Swap | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Main Motor | Siemens | Joint Enterprise |
| PLC | Delta, ZheJiang | |
| Gentleman-device Interface | Delta | |
| Pneumatic Parts | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and delivery | CPG ZheJiang |
/ The use of authentic tools manufacturer’s (OEM) component numbers or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating product use and compatibility. Our business and the listed replacement elements contained herein are not sponsored, accepted, or manufactured by the OEM. /
